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Model 1088BM Black Mamba® Web Press Splice Detector™ & Distribution Technology

 

 

 

 

MODEL 1088BM BLACK MAMBA®

 

WEB PRESS SPLICE DETECTOR™

 

TECHNOLOGY

 

 

 

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Model 1088BM Black Mamba® Web Press Splice Detector™ & Distribution Technology

TECHNICAL SPECIFICATIONS

Defects Types Detected:

Splices

Web Breaks

Material Compatibility:

Paper & Film

Ancillary equipment

Model 1099 AVT

Model 1122

Model 1280

Web Thickness:

0.20" Max.

(5.08 mm Max.)

Gap Width:

0.25"

(6.35 mm

Minimum Web Speed: 30 fpm (9m/min)

Maximum Web Speed:

No Maximum Speed

Relay Alarm Outputs:

Dry Contact Closures:

Amp Capacity at 110 VAC:

Amp Capacity at 220 VAC:

Alarm On Period:

 

2 (Non-inductive)

0.1 Amp

0.05 Amp

1 Second

Electronic Alarm Output:

Pulse Outputs:

Voltage:

Direction:

Duration:

 

1

15 V (± 3 V)

Positive Going

10 ms

Ambient Temperature:

40 to 160° F

(4 to 70° C)

Sensor Dimensions:

6.0" x 7.5" x 4.37"
(15.24 cm x 19.05 cm

x 11.1 cm)

Sensor Weight:

8 lbs

3.62 kilogram

Distribution Control Dimensions:

12.0” x 12.0” x 6”

(30.48 cm x 30.48 cm

x 15.24 cm)

Distribution Control Weight:

17.5 lbs

7.93 kilogram

Power:

24VDC
Operating Level
17VDC minimum
30VDC maximum

Specifications are subject to change without notice.

Prevent Costly Repair:
The Model 1088BM Black Mamba® Web Press Splice Detector™ & Distribution Technology is designed to monitor and detect the presence of splice faults (tape) in a web of paper and/or film being processed on a high speed web press. Once detected an output is generated to automatically release each print head station for temporary retraction to allow passage of the splice fault. The spacing tolerance between the press print heads or station is very close and there is potential to damage the print heads/station by passing a splice through undetected. Detection of a splice in the web is critical to allow the system sufficient time to protect the print heads/station.

In General, the Black Mamba Technology:


 

Reliably detect splices in the web.

Generate a signal upon detection of a splice.

Provide a fail safe mechanism to notify the press system that the sensor subsystem is connected and functioning.

 

Benefits:
Each Model 1088BM Black Mamba® system installed provides the end users, as well as the web press manufacturer the following:


 

100% Reliability in splice fault detection.

Fail safe to notify the press that the Black Mamba is connected and functioning.

Cuts down time for machine maintenance.

Limits emergency down time caused by damaged print heads/stations.

Eliminates the need for "SPLICE FREE PAPER" to be required.

Significantly improves marketability of press sales to end users.

Increases product quality of both press and printed material.

 

RKB Technology:
The web press splice detection solution is comprised of two separate units that include our Model 1088 Sentinel® Splice Detector™ Technology an the 1088BM distribution control system. The splice detector sensor detects splice faults and outputs a digital signal that indicates the presence of a splice "fault" event. The pulse is processed further within the Black Mamba controls which also combines incoming splice fault signals with a specific diagnostic time based signal ("heartbeat"). The resulting signal is output via a set of cabling and isolation circuitry to the web press electronic module boards. The processing circuits disable the heartbeat output if the splice detector sensor is not "powered on" or the splice fault signal is not connected. In addition, an option to disable the "heartbeat" independently for each output channel (print station) at field installation time is supported. In the latter case, splice fault events detected by the properly connected, powered on, and functioning sensor unit will exit each channel with or without the "heartbeat" depending on the installation specific settings.

Expect Reliability:
With thousands of installations in over 130 countries worldwide, our splice detection technologies have been effectively established to ensure delivered product superiority on tens of thousands of materials, coated and non-coated such as papers, films, nonwovens, textiles, and tapes. Our splice detector sensor technologies are installed on many types of machinery including sheeters, on and off machine coaters, extrusion laminators, supercalenders, winders, slitters, rotogravure and flexographic printing presses, holographic processes, textile and nonwoven machinery. Low speed to high speed, RKB Splice Detector sensors are proven time and time again to be the leader in performance, reliability and price. Since our technology monitors the dielectric value of the combined material at point of inspection, re-calibration is not required, operational intervention is not required, adjustments are not required and the technology is not affected by color of materials, color of splice tapes, type of splice tapes or machine speed. Designed to monitor one to multiple webs of material at one inspection point, there is no need to purchase multiple sensors like archaic ultrasonic and photoelectric sensors. The average life cycle of an RKB splice detector means the costs equate to USD 120.00 on a yearly basis meaning the ROI on each installation is within hours of operation.

Call SDT:
Call us today to discuss your web inspection applications and to learn more about the industry's most complete line of web inspection related products.
 

 

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